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Kesar Control Systems

Muffle Furnace

Introduction

Kesar Control Systems, a leading manufacturer of pharmaceutical and laboratory equipment, provides Muffle Furnaces for high-temperature heating, ashing, and material testing in industrial and research testings. These furnaces offer precise, uniform, and contamination-free heating, making them ideal for use in pharmaceuticals, chemicals, life sciences, government institutes and cosmetics etc.

A  Muffle Furnace  is a specialized high-temperature heating device that delivers controlled, even heat distribution without direct flame exposure. It is essential for applications such as ash content determination, ceramic heating, heat treatment, ignition test, Gravimetric analysis and laboratory sample testing and pharmaceuticals.

Kesar Control System’s Muffle Furnaces incorporate advanced insulation and precision temperature control, ensuring efficient and reliable performance.

Construction

  • Constructed and fabricated on fully automatic CNC machines
  • Kesar Control Systems Muffle Furnaces are engineered for durability, efficiency, and high-temperature performance.
  • Heavy-duty stainless steel and G.I powder coated mild steel exterior ensures long-lasting durability and corrosion resistance.
  • High quality ceramic fiber wool insulation minimizes heat loss and enhances energy efficiency.
  • Kanthal A1 heating elements provide uniform heating for precise thermal processing.
  • Advanced high-temperature insulation reduces energy consumption while keeping external surfaces cool.
  • Heat-resistant door mechanism with an air-tight seal prevents heat leakage and ensures operator safety.
  • Temperature controlled by Dual Display Microprocessor based PID Temperature Controller.
  • Temperature Sensor: "K" Type (Cr/Al) Thermo couple sensor.

Other Details

Specifications

Kesar Control System’s Muffle Furnace is designed for high-temperature applications, offering precision, durability, and ease of use. Built with a rugged exterior and high-quality insulation, it ensures long-lasting performance while minimizing heat loss for efficient operation. The user-friendly control panel allows seamless temperature adjustments, making it ideal for laboratories, research facilities, and industrial operational. Its compact design ensures easy placement without compromising on capacity, providing a reliable solution for various heating processes.

With advanced automation, the furnace maintains consistent temperatures for accurate and repeatable results. Safety features such as overheat protection and secure door locking mechanisms ensure risk-free operation for user.

Control Systems

Kesar Control Systems integrates advanced digital control technology to enhance precision, safety, and ease of operation.

Microprocessor-based PID controller ensures accurate temperature regulation with programmable settings.

Digital display provides real-time temperature readings with easy set-point adjustments for user convenience.

Auto-cutoff and overheat protection prevent temperature overshoots, ensuring safety and prolonging furnace lifespan.

Programmable timer allows automatic shutdown after the desired heating cycle, improving efficiency and energy savings.

Data logging for recording temperature history and compliance tracking.

Integrated alarm system alerts users to overheating, power failures, or door openings, ensuring safe and reliable operation.

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Technical Specification

Working Temperature Range: 400°C to 1050°C or 400°C to 1150°C
Temperature Control Accuracy: ±3.0°C
Power voltage: Operates on 230 Volts AC Single phase 50Hz.
Two Models: (1) Muffle for ±1050°C (2) Refractory for 1150°C

Sizes

Models Inner Size Inch Capacity Rating Watts
KGMF-449 4" X 4" X 9" 2.3 LTR 2000 W
KGMF-5510 5" X 5" X 10" 4.25 LTR 2500 W
KGMF-6612 6" X 6" X 12" 6.75 LTR 3500 W
KGMF-8812 8" X 8" X 12" 12 LTR 4500 W
KGMF-9918 9" X 9" X 18" 23.80 LTR 7000 W
KGMF-121212 12" X 12" X 12" 28 LTR 7500 W